Industrial electrical installation

Industrial electrical installation is the process of installing, connecting and configuring electrical equipment at industrial facilities. This process includes the following stages:

1. Installation of metal structures for laying power cables, wires, providing reliable, safe placement of electrical lines.
2. Laying of wires in special cable ducts/troughs, taking into account the requirements for safety, efficiency of power transmission.
3. Installation of building input-distribution devices ensuring efficient electricity distribution throughout the facility.
4. Assembly of electrical panels, installation of metering units, installation of junction boxes that create an infrastructure for control, power management.
5. Installation of socket/lighting networks providing power supply, lighting of working and production areas.
6. Connection of various electrical equipment, including machinery, process automation equipment, and other devices.
7. Installation of electrical installations with automation units providing control, protection of electrical networks.
8. Carrying out commissioning works to check the performance, adjustment of systems.
9. Troubleshooting/eliminating of faults in facility power systems, which includes diagnostics, repair of electrical equipment.
10. Connection of industrial facilities to power grids, ensuring their integration into the general electrical infrastructure.

Effective electrical installation at industrial facilities requires highly qualified specialists and strict compliance with all technical and safety regulations. In addition, it is essential to consider the specific characteristics of each facility and the nature of its production processes.

Process equipment requires power supply, control cabinets, instrumentation and control gear. It is convenient to entrust the installation of these systems to the company that also installed the equipment itself. When there is only one contractor, he is responsible for the overall result. This saves time and money.

Types of electrical installation works

“100 TONN.KZ” performs all types of electrical installation works at industrial facilities. Our competencies include:

• Laying of power and control cables
• Installation of cable routes
• Wiring of distribution cabinets and automation cabinets
• Support of start-up and adjustment works (P&N)

Our company’s portfolio includes large-scale installation projects implemented at mining and chemical enterprises, pulp and paper mills. There we have worked, among other things, on the following sections of project documentation:

• Power Electrical Equipment
• Electrical Lighting
• Technological Process Automation

The company employs trained, certified electrical personnel. These are experienced professionals with sharp minds and expert hands.

After the electrical installation is completed, it is necessary to make sure that everything is done correctly. To check the quality, we test the cables and measure various characteristics. For this purpose, the holding company has a certified electrical laboratory.

Customers of 100 TONN.KZ benefit from a complete range of mechanical and electrical installation services. We handle equipment assembly and connections, conduct both individual and comprehensive testing, and provide full support through commissioning up to the start of production.

Industrial electrical installation works in Kazakhstan

“100 TONN.KZ” is a trusted partner in Kazakhstan, as our specialists possess extensive experience and deep knowledge in electrical installation for industrial facilities. Regardless of the complexity of the task, our experienced staff will ensure reliable power supply and effective system management. Thanks to individual planning, consultations, we take into account customer requirements, creating an ideal solution, paying special attention to functionality and energy efficiency.

FAQ (Frequently Asked Questions)

1) When is the electrical installation of industrial equipment required?

Any unit, even one completely assembled in a factory, needs to be connected to existing power lines and sometimes to control systems. Large units are delivered in separate modules, which must then be assembled on-site and all electrical connections completed.

2) What is included in industrial electrical installation?

All types of work with cables, power supply systems, including laying of cabling structures. Installation and connection of the electrical part of production facilities, as well as automation systems, control and measuring equipment.

3) For what equipment and machinery is electrical installation applicable?

For any connection to a control system or instrumentation that requires power supply. A large volume of electrical installation is required, for example, when assembling conveyor lines, paper machines, control cabinets, power machines, separation systems, ventilation, pumps, etc.

4) Do you give a warranty on industrial electrical installation?

Yes, we take on a one-year warranty for our customers

5) What does the cost of electrical work consist of?

From overheads and labor costs of specialists. The cost is influenced by the remoteness of the site and the level of complexity of the work. Installing a multi-component process plant with a large number of sensors is more expensive than installing a single cable.

6) What are the rates for electrical installation of industrial equipment in Kazakhstan?

Costs will vary significantly from site to site. Even the cost of laying the same cable can vary by several times. The tightness of the site, the height at which the work is carried out, the method of cable placement (in trays or on supports) are all taken into account. The price of work indoors and outdoors will also be different. For orientation, the cost of work of a qualified specialist starts from 22500 tenge per hour.