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Installation of equipment and pipelines

Installation of equipment and pipelines

Installation of process equipment refers to the assembly and installation of individual process units, components, assemblies, and complete production systems. In most cases, installation also includes the arrangement of auxiliary building structures and engineering networks.

The quality of installation directly affects the efficiency and reliability of subsequent equipment operation. For this reason, all work should be performed by qualified specialists — by us.

Scenarios

Depending on project requirements, workflow organization, and available resources, clients may choose one of the following service options:

  • turnkey installation — complete technological setup of a production facility;
  • installation of heavy equipment — heavy machines, apparatuses, and assemblies
  • installation of individual process units — standalone equipment integration

We work effectively with both end customers (owners, developers) and general contractors. We integrate seamlessly into production processes of any complexity and at any project stage.

Facilities and Equipment

We handle installation of the heaviest, largest equipment, and other items which cannot be moved in assembled form:

  • industrial furnaces and gas cleaning systems;
  • presses and forging hammers;
  • rolling mills;
  • crane runway structures;
  • boiler units
  • steam turbine generators and gas turbine units;
  • crushers, dryers, mills;
  • screw machines, extruders;
  • tanks and reservoirs;
  • ..and anything else not listed.

For all major industries:

  • metallurgy and metalworking;
  • mining and oil and gas;
  • power generation;
  • chemical;
  • rubber;
  • polymers (plastics);
  • pulp and paper;
  • ..and other industries.

Do you install pipelines too? Absolutely

We also perform installation, laying, maintenance, and repair of industrial process pipelines.

Our Offer

100 TONN.KZ provides comprehensive equipment and pipeline installation services, including:

  • assembly (including large-unit assembly) — as part of mechanical assembly and welding works;
  • arrangement of foundations and support structures;
  • installation, fixing, vibration isolation;
  • alignment and centering;
  • leak tightness control and quality control of non-detachable (welded) joints;
  • connection to utility and engineering networks.

Our customers can also choose additional services:

Advantages of Working with Us

By choosing 100 TONN.KZ, you can expect:

  • that project will be completed in the shortest time without compromising precision or reliability;
  • end-to-end management by experienced logisticians, engineers, and skilled production specialists;
  • application of the “Optimal Option Principle”: we develop the most cost-effective and safest technical solution for each project.

Details

Mobile phone/WhatsApp: +7 771 759 3001
Email: info@100tonn.kz
You can also learn everything about us at once — brochure (.pdf, 6 MB)

Or send a request/ask for a quote right away

FAQ

1) What is included in pipeline installation?

All types of preparatory work, assembly of the pipeline system from elements, fabrication of welded joints, quality control, testing, and handover to the customer. If necessary, we perform pipeline flushing: this service is especially in demand for hydraulic and lubrication systems that require high cleanliness.

2) What installation methods do you use?

We employ the main welding processes used in industrial fabrication, including Manual Metal Arc Welding (MMA / SMAW) and gas-shielded arc welding—namely semi-automatic MIG/MAG (GMAW) and manual TIG (GTAW). For large-diameter pipelines (typically over 1000 mm) with thick wall sections, automatic Submerged Arc Welding (SAW) is used.

3) How long does pipeline installation take?

Welding productivity depends on the welding position, pipe diameter and wall thickness, material properties, and site conditions. Under favorable conditions, an experienced welder can typically complete welds totaling approximately 15–30 inches of pipe diameter per shift.

4) Do you provide a warranty for equipment and pipeline installation works?

Yes, of course, because we are confident in the quality of our services, as we employ only experienced technologists, installers, and welders, and use high-quality welding materials and equipment. The standard warranty is one year.

5) How much does equipment and pipeline installation cost in Kazakhstan?

The price depends on the features of the facility, site conditions, scope of work, urgency, and specific customer requirements. We consider the material type, thickness, and, of course, the welding method. For a simple pipeline, the cost starts from 75,000 tenge per meter of welded seam.

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