Mechanical installation

Installation of industrial equipment requires a contractor to have a wide range of competencies, and our company has them. We carry out comprehensive work — launching production lines and entire workshops from scratch. We handle everything: from geodetic surveying and foundation marking to commissioning. However, some clients engage us only for the most complex stages of an installation project—for example, for installation and large-block assembly of heavy machine or press components in confined conditions.

Mechanical installation of equipment

This is an important stage in the installation and commissioning of various types of industrial functional facilities. The set of works includes:

• Unloading, transportation, placement of machinery on the foundation or support structure
• Alignment, precise installation in accordance with the project documentation
• Connection of equipment units to power supply, water supply, compressed air, and other required utilities
• Commissioning works to verify the operability of all devices
• Conducting tests to confirm the declared technical characteristics

High-quality assembly requires qualified specialists, strict adherence to technologies, and safety measures. This is a critical stage, and the reliability and efficiency of future equipment operation depend on its quality.

Safety measures

The following safety precautions must be observed during mechanical installation of the equipment:

• Ensure the availability of fire extinguishing equipment and fire alarm systems in accordance with the facility size
• Set up a special tool stand near the sand box for rapid fire response
• Store fire hoses and trunks in special cabinets
• Place information signs with fire department contacts, evacuation instructions and information on responsible persons
• Ensure safety during technological operations, including installation and dismantling

Equipment installation requires highly qualified specialists and strict compliance with technological processes and safety measures. The specialists of “100 TONN.KZ” will perform mechanical installation of equipment in Kazakhstan, guaranteeing quality and efficiency.

Why do our clients receive a high-quality, predictable result?

• Our engineers meticulously work through every project detail before it begins. They study the site and equipment documentation, striving to account for even the nuances that might seem insignificant to newcomers in our business
• Our employees are professionals with vast experience. The company makes sure that each employee receives regular training, certifications, and briefings
• Project teams maintain a high level of operational discipline and work strictly in accordance with the Work Execution Plan. Any ideas for optimizing the installation process are coordinated with design engineers before implementation.
• For us, safety is a key factor in the success of an installation project. The company skillfully manages risks. All our personnel are provided with quality personal protective equipment and always use it
• We use modern machinery and tools from leading global manufacturers, primarily European ones
• Our company makes sure that the surrounding production space retains its original appearance after installation work is completed

We are attentive to our customers and respond flexibly to their wishes. We work in such a way as to save the customer from stress, hassle and unpleasant surprises. The crews arrive on-site with all the necessary equipment for installation.

FAQ or Frequently Asked Questions (FAQs)

1) When is mechanical installation of equipment required?

If a machine, press or process line arrives at the site as separate units, they must be assembled. Thus, mechanical assembly is required practically everywhere where any complex production units are involved. The service is required when building new production facilities, relocating or modernizing existing ones.

2) What is included in the mechanical installation of equipment?

Proper arrangement of components and parts, assembly of bolted connections, fastening to the foundation, and connection to utilities. Mechanical installation is often complemented by welding and electrical work. If the equipment includes moving or rotating parts, alignment and centering are required.

3) For which equipment and machinery is mechanical assembly applicable?

For any production units, as long as they do not arrive at the site in the form of a ready-made monoblock. We install not only machine tools, presses, mills, printing machines, but also paper and cardboard machines, mining and metallurgical production lines.

4) Do you provide a warranty on mechanical installation?

We guarantee the quality of work. If any questions arise, customers can contact us within two years. We will always help. In practice, however, any issues are rare.

5) How much do mechanical installation services cost in Kazakhstan?

The cost of mechanical installation can be calculated only on a case-by-case basis, taking into account the complexity of the task, the terms of its realization, and the peculiarities of the site. The cost of installation of one ton of equipment starts from 600, 000 tenge.