Large-scale assembly of equipment

The installation of any production unit begins with placing its elements on the foundation and performing large-unit assembly. Equipment components can weigh hundreds of tons and reach lengths of four to five meters. Very few customers have the capability to unload, move such components to the installation site, and assemble this “lego brick set” on their own. Therefore, companies turn to specialists in rigging and installation of complex devices.

“100 TONN.KZ” masterfully solves a number of complex problems. We can:

• Unload bulky equipment from transport, move it around the territory, overcoming obstacles on the way
• Perform safe transportation of equipment assemblies from the transport (horizontal) position to the working (vertical) position
• Perform foundation marking
• Assemble production equipment in confined spaces. The dismantling of the roof, nearby steel structures and pipelines can be avoided. How? By using modern rigging equipment: hydraulic gantries, cable jacks, thrusting system, rotary table, specialized rigging gear.
• Smoothly move a load, hold it in place, and position it with a precision of up to 1 mm. Our gantry systems make this possible; they are the ideal tool for joining press components or driving a rotor into a stator
• Lift parts of equipment to a height of several tens of meters or lower a load into a deep pit. We use cable jacks to do this work without interceptions
• Perform alignment of components installed on the foundation and centering of rotating elements. For this, we use advanced instruments, including laser devices

Large-scale assembly in Kazakhstan

The company “100 TONN.KZ” offers quality large-assembly of equipment in Kazakhstan, ensuring the efficiency of production and a high standard of performance. Professionalism is important because of several factors:

• First, quality and safety: 100 TONN.KZ specialists know how to assemble equipment safely, reliably.
• Secondly, efficiency: experienced installers work faster and more cost-effectively, reducing time and resources.
• Third, damage prevention: professionals know how to avoid problems during assembly, which can prevent further complications.
• Fourth, compliance with standards and norms: professionals know the requirements and ensure compliance.
• Fifth, accountability: specialists approach every stage of the process responsibly, giving customers peace of mind.

The professionalism of 100 TONN.KZ ‘s staff ensures quality, safety, efficiency and compliance with standards to ensure successful operation of the equipment and customer satisfaction.

FAQ or Frequently Asked Questions

1) What is included in large-unit equipment assembly?

We orient the units of production machinery in space as specified by the manufacturer and the project design. We install them on the foundation, perform the coupling of elements, and secure them. We often recommend supplementing the service with precision alignment. This operation is a prerequisite for normal operation and for the machinery to reach the performance levels specified by the manufacturer.

2) What types of equipment do you perform large-unit assembly for?

We work with various presses, metalworking machines, complex process lines, drums, mills, vessels. We assemble power equipment, heat treatment units, etc.

3) What are the steps in large-unit assembly?

It all begins with a “100 TONN.KZ” specialist visiting the site, calculating the cost, and preparing the project. Then, our team arrives at the site with the necessary lifting equipment and tools. Employees set up the gantry, the skidding system, or handle other preparatory operations. After that, they assemble the machine or line and hand over the work to the customer.

4) How much does large-unit equipment assembly cost in Kazakhstan?

Each technological unit and production shop has its own specifics, so the cost of the service can be estimated only after studying the documentation, site features, other requirements. Approximate price per ton is from 300,000 tenge.

5) How do I order large-scale assembly of equipment?

You can leave a request in the feedback form and we will promptly contact you. But it is better to call right now! Our specialists work in five cities of Kazakhstan, and are ready to come to your site free of charge.